Thermoformed trays from Eagle Medical combine robust physical protection with intuitive clinical presentation. Ideal for sharps, heavy devices, or sequential-use kits, our tray systems are built for sterile field performance and sterilized under the same roof.
Eagle Medical's thermoformed blister tray systems provide rugged, precisely engineered packaging for complex, high-risk, or delicate medical devices. Designed to optimize clinical workflow while maximizing product protection, our trays are ideal for:
Sharp or heavy instruments
Devices requiring secure retention and orientation
Sequential surgical kits and combination products
Products that demand tough, repeatable aseptic presentation
Our in-house engineers collaborate with your team to define the optimal tray geometry, materials, and configuration to meet device, sterilization, and regulatory needs.
Eagle's cross-functional teams support the entire tray packaging lifecycle, from design and prototyping to validation and production:
Custom tray design to match device contours, sharps, and retention needs
Surgical presentation optimization for logical instrument access and minimal handling
Integrated labeling, kitting, and sterilization services
Risk-based material selection for puncture, tear, and crush resistance
UV-blocking and light-resistant options for photosensitive components
Load-bearing and drop-resistant designs for heavy or multi-part systems
We also support multi-component kits and combination product trays, including mixed-sterilization configurations and hybrid barrier solutions.
All Eagle Medical tray systems are validated to the most rigorous standards for medical packaging, including:
ISO 11607-1 and ISO 11607-2 for sterile barrier system design and validation
ASTM F1980 for accelerated aging
ASTM D4169 for distribution simulation
ASTM F1929 and F88 for seal integrity testing (when part of pouch-tray configurations)
Full documentation sets (IQ/OQ/PQ) and traceability for global regulatory use
Because we sterilize in-house using both VH₂O₂ and EtO, we ensure your tray solution is functionally and regulatorily compatible from the start.
Trays are a go-to solution when your device or packaging configuration presents unique challenges, including:
Sharp components that require containment and separation
Products with mass, fragility, or awkward geometry
Sequenced presentation for operating room use
Combination systems with fluid, vials, or components that must remain isolated
Compliance with drop, crush, or shelf-life specifications
Our team will review your device, packaging goals, and regulatory roadmap to determine whether a tray-based solution is the right fit—and we'll guide you from concept to commercialization.
With in-house engineering, tooling partners, sterile assembly, kitting, labeling, VH₂O₂ and EtO sterilization, and validation testing, Eagle Medical offers a streamlined path to launch—without compromising on speed or safety.
Let's design a tray system that protects your product and elevates your brand.