Additive

Additive Manufacturing

Advanced 3D Printing Solutions for Medical Applications


Image

Eagle Medical's additive manufacturing division delivers state-of-the-art 3D printing services specifically engineered for the medical device industry. Our advanced manufacturing platform combines cutting-edge additive technologies with rigorous quality systems to produce complex medical components that meet the exacting standards required for healthcare applications.

Technology Portfolio

Our multi-platform additive manufacturing suite includes:

  • Selective Laser Sintering (SLS) for high-precision polymer components
  • Stereolithography (SLA) for detailed prototypes and biocompatible applications
  • Fused Deposition Modeling (FDM) for rapid prototyping and functional testing
  • Direct Metal Laser Sintering (DMLS) for titanium and stainless steel medical implants

Biocompatible Materials

  • USP Class VI certified polymers for patient contact applications
  • ISO 10993 tested materials for biological compatibility
  • FDA-approved resins for medical device manufacturing
  • Specialized materials for sterilization compatibility

Metal Alloys

  • Titanium Ti6Al4V for orthopedic and dental applications
  • 316L stainless steel for surgical instruments
  • Cobalt-chrome alloys for high-wear applications
  • Custom alloy processing capabilities
Applications & Capabilities Quality & Compliance Competitive Advantages Partnership Benefits

Prototyping & Development

  • Rapid prototype generation for design validation
  • Functional testing models with production-grade materials
  • Iterative design optimization support
  • Pre-production validation samples

Production Manufacturing

  • Low to medium volume production runs
  • Patient-specific device manufacturing
  • Complex internal geometries impossible with traditional manufacturing
  • Customized surgical guides and templates

Specialized Solutions

  • Lattice structures for enhanced biointegration
  • Multi-material assemblies in single build processes
  • Surface finishing and post-processing optimization
  • Sterilization-compatible design and material selection

Process Validation

  • Comprehensive process qualification protocols
  • Material traceability and certification management
  • Statistical process control implementation
  • Build-to-build consistency verification

Regulatory Support

  • FDA 510(k) submission documentation support
  • ISO 13485:2016 quality system integration
  • Design control and risk management alignment
  • Validation and verification protocol development

Why Choose Eagle Medical

Eagle Medical's additive manufacturing services enable accelerated product development cycles while maintaining the highest quality standards. Our integrated approach combines advanced manufacturing capabilities with deep regulatory expertise, allowing clients to leverage cutting-edge 3D printing technology while ensuring full compliance with medical device regulations.

Key Benefits

  • Reduced time-to-market for complex medical devices
  • Cost-effective low to medium volume production
  • Design freedom for complex geometries and internal features
  • Material expertise across biocompatible polymers and medical-grade metals
  • Comprehensive regulatory and quality system support

Partnership Opportunities

Partner with Eagle Medical's additive manufacturing team to explore how advanced 3D printing can enhance your product development and manufacturing strategy.

What We Offer

  • Comprehensive design for manufacturing consultation
  • Material selection and qualification support
  • Process development and optimization
  • Regulatory pathway guidance and documentation
  • Scalable manufacturing solutions from prototype to production

Ready to innovate with additive manufacturing?

Contact our team to discuss how our advanced 3D printing capabilities can accelerate your medical device development and manufacturing goals.