When your device includes sharps, serrated components, or delicate features, a packaging failure can start with the smallest oversight, like an unprotected tip, edge, or point. At Eagle Medical, we engineer and integrate protective barrier components that prevent punctures, abrasion, or internal packaging damage before it starts.
Whether you need an off-the-shelf solution or a fully custom-designed barrier, we’ll help you build protection directly into your packaging system, without disrupting your sterilization or assembly workflows.
Eagle Medical supports a wide range of protective barrier formats, including:
All barrier components are evaluated for material compatibility, sterilization alignment, and retention within the primary package, ensuring barrier effectiveness without introducing compliance risk.
Unprotected points and sharp edges can rupture pouches, deform trays, or compromise sterile barriers, especially during transit, sterilization, or handling. Eagle Medical designs barriers that account for:
Because we work across design, packaging, and sterilization under one roof, we ensure protective barriers work within the system, not against it.
Protective barriers are not an afterthought. They’re a critical detail in your packaging validation pathway. Eagle Medical integrates barrier design into your broader packaging plan, including:
A single point of failure, like a serrated tip that wears through a pouch in transit, can derail an entire lot.
Eagle’s approach to barrier integration ensures every element of your packaging works together to protect your
device, meet compliance requirements, and perform reliably in the field.
Let’s close any gaps before they become problems.